Industrial Automation

Vision-Based Inspection Systems

AI-powered machine vision systems for surface defect detection, dimensional verification, and assembly confirmation at line speed.

Core Manufacturing Benefits

verifiedInspection at production line speed
verifiedAI-driven defect classification
verifiedSub-pixel dimensional accuracy
verifiedZero-defect quality assurance

Technical Documentation & Specifications

Detailed insights into materials, capabilities, design rules, and finishing options.

Vision-Based Inspection Systems

Aettram designs and integrates AI-powered machine vision inspection systems that detect defects, verify dimensions, and confirm assembly correctness at full production line speed. Our systems replace manual visual inspection with consistent, tireless, and objective quality gates that catch defects human inspectors miss.

From surface scratch detection on polished metals to sub-pixel dimensional verification of precision components, our vision systems combine high-resolution cameras, structured lighting, and deep learning algorithms to deliver inspection reliability that scales with your production volume.

How Vision Inspection Works

verifiedPart Presentation Parts are presented to the camera via conveyor, robot, or fixture
verifiedIllumination Structured lighting (backlight, ring light, dome light, or laser) highlights the features of interest
verifiedImage Capture High-speed cameras acquire images at rates from 30 to 1,000+ parts per minute
verifiedImage Processing Algorithms analyze the image for defects, dimensions, presence/absence, and character reading
verifiedDecision Pass/fail判定 is made in milliseconds; results are communicated to the PLC for accept/reject action
verifiedData Logging Every inspection result, image, and measurement is stored for traceability

Key Capabilities

System Capability	Technical Specification	Operational Impact
Dimensional Accuracy	Up to ±0.005 mm (Sub-Pixel)	High-precision non-contact verification of critical tolerances
Inspection Rate	Up to 1,200 parts per minute	Real-time quality gate keeping pace with fastest production lines
Defect Detection Limit	Down to 10 microns surface flaw	Detects micro-cracks, scratches, dents, and surface porosity
Lighting Modes	Coaxial, Dome, Low-Angle, Backlight	Optimizes contrast on reflective, curved, and matte surfaces
AI Model Deployment	Deep Learning Classifier (GPU-powered)	Sophisticated classification of complex organic surface variations

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Let's Start Your Project

Whether it's a prototype or full-scale production, we're here to help. Drop us a message and our engineering team will get back to you with a clear plan, no strings attached.

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